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10 years of Mike's Toolshop

With heart, mind and tools

Security that makes the difference.

SAWSTOP

SawStop represents a new generation of table saws with safety at the forefront.

The integrated safety system detects skin contact in a fraction of a second and immediately stops the rotating saw blade – before serious injury can occur. At the same time, the saw blade is automatically retracted under the table. This system has proven itself thousands of times over and sets new standards in woodworking.

Sawstop works in under 5 milliseconds!

An airbag in a car takes 20-30 milliseconds

Risk of accidents with table saws

When security becomes a question of survival

Table saws are among the most dangerous machines in woodworking – not because of a lack of technology, but because a moment of inattention is enough to cause life-changing injuries. Those who earn their living with their hands every day are particularly affected: joiners, fitters, carpenters, floor fitters, interior designers, and many more. For them, a functional hand is not a given, but the foundation of their professional existence.

Thought-provoking numbers:
  • According to the employers' liability insurance associations in Germany , 2,132 reportable work accidents involving table or panel saws were reported in 2020.
  • 107 of these accidents resulted in an accident pension – an indication of serious, permanent injuries such as severed fingers or restricted mobility.
  • Around 32% of all occupational accidents involve the hand —with the thumb (19%), index finger (17%), and middle finger (11%) being the most frequently affected areas. (Source: DGUV)

These figures relate exclusively to the commercial sector – the number of unreported cases in the private and semi-professional sector is likely to be significantly higher.

Cut injury ≠ trivial matter

A single accident on the circular saw can mean:

  • incapacity for work for several months
  • Loss of fine motor skills
  • permanent restriction of professional practice
  • Threat to the existence of self-employed and tradespeople

Especially in the trades, where every hand movement is important, an injury can have serious consequences not only physically but also economically.

Technology that protects – without compromise

Against this background, modern safety solutions such as the SawStop system are not simply a technical luxury, but a decision for responsibility – towards oneself, one’s team and one’s professional future.

The automatic blade stop technology reacts faster than a human can – and in the best case scenario, turns a potential disaster into just a minor scratch.

FREQUENTLY ASKED QUESTIONS

How does the SawStop safety system work?

SawStop detects contact between skin and the sawblade in just a few milliseconds via an electrical signal. As soon as human skin is detected, an aluminum brake block releases the sawblade within 5 milliseconds – the blade instantly dives under the table and stops. This can prevent a serious accident.

Does the entire system need to be replaced after a trigger?

No. After a triggering, only the saw blade brake (brake cartridge) and the damaged saw blade need to be replaced. The saw itself remains undamaged. The replacement parts can be replaced quickly and easily.

How reliable is the system in everyday use?

SawStop has been on the market for over 20 years and is used worldwide by professionals, training centers, and hobbyists. The technology is sophisticated, low-maintenance, and operates flawlessly under normal conditions – even with damp wood or antistatic dust. False triggers are extremely rare.

Can the security feature be deactivated?

Yes, the system can be manually deactivated for certain operations (e.g., when cutting highly conductive materials such as very wet wood or metal, or during testing). SawStop detects this and clearly indicates that the protection is not active.

What should be checked or maintained regularly?

In addition to general machine maintenance (dust extraction, saw blade care, etc.), the brake cartridge should be visually inspected regularly and replaced after approximately two years (depending on frequency of use). An occasional self-test via the control panel is also recommended.

Is SawStop compatible with standard saw blades?

Yes, standard 254 mm circular saw blades with a standard bore can be used. It's important that the saw blade matches the machine and the material—for example, blades that are too thick or too thin should not be used, as this may prevent the system from triggering correctly.

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